The Future of Blunts Is Here

Scalable Automation for the Blunt Industry Has Finally Arrived

Blunt production has remained stubbornly slow, inconsistent, and labor-intensive, even with the growth and expansion of the legal market. Most blunts are still hand-rolled, a process that’s rooted in culture but hamstrung by inefficiencies. Some are manufactured by semi-automated cone-stuffing machines, a process that comes with its share of inefficiencies (not to mention disrespects the plant and the consumer).

Even at the MSO level, production lines for blunt SKUs often rely on hand-applied wraps and manual crutch insertion. Infused options are even trickier to standardize. Across the board, consistency at scale hasn’t been achievable. Because of this, many brands don’t have a blunt in their product line.

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Blunt Smokers Need Love Too

Cannabis brands are currently in the same position they were just a few years ago. Within the last decade, pre rolled joints were treated as an afterthought, disregarded, and reserved for leftover shake.

Now, pre rolled joints are one of the largest market segments in cannabis. Thanks in large part to automation, brands were able to increase the quality of the joints they produced, leading to greater market interest and investment.

The same thing is now happening with pre rolled blunts. There’s a massive untapped market of blunt smokers, current and future, who aren’t being catered to simply because brands don’t have the capability to do so. Without automated blunt production, brands can’t produce quality blunts at scale, leaving them as another afterthought product.

That changes now.

Enter the Blackbird XXL

RollPros’ new blunt-rolling machine, the Blackbird XXL, is engineered for one thing: transforming the way blunts are made.

Built on the legacy of the original Blackbird automatic joint-rolling machine and using the same TruRoll technology, the Blackbird XXL isn’t a retrofit. It’s a reimagination. Engineered for large-format SKUs and compatible with hemp, rice, and blunt paper up to 50gsm, the Blackbird XXL is built to roll true blunts with speed, consistency, and premium presentation.

Output is already testing at 300+ units per hour with traditional blunt wraps and 800+/hour with standard paper. The machine supports a wide range of glass crutch styles and offers full control over aesthetic features like reveal length and tipping. Even infused blunts are possible with this machine.

The Blackbird XXL is designed specifically for the 1.25 to 2.5 gram range, with a sweet spot between 1.75 and 2.25 grams. Brands can choose between a flush or extended reveal, and label with biodegradable, brandable acetate stickers.

This is how you can scale a quality blunt product and dominate a market without compromising style or craft.

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Blunts Are Big Business and Gettin’ Bigger

Blunts might currently take up a small percentage of pre roll sales, but it’s important to note that they’re a higher-ticket item. Some reports show they sell for over $3 more per gram (equivalent cost per unit) than pre rolled joints, on average. But those are likely cone-based “blunts.” A hand-rolled blunt often costs much, much more. Sometimes upwards of $30-40 for a 2.5g blunt. It’s also important to note that one major reason blunts currently take up a small percentage of pre roll sales is simply because there’s only a small percentage of them on the market.

The opportunity here is massive. The pre roll category was the fastest-growing segment in cannabis from 2022 to 2024, outpacing all other product types in both unit sales and revenue, according to Headset and BDSA data.[1] Blunts, in particular, tap into a distinct cultural space. They command higher price points, appeal to a diverse consumer base, and create a premium ritual that joints don’t often replicate.

Automated Blunt Production Isn’t Optional Anymore

If brands want to capture this moment, they need the infrastructure to support it. Consumers are asking for premium SKUs that hit harder, last longer, and look just as good on a dispensary shelf as they feel in hand. Retailers need a reliable supply and consistent quality. Operators need output they can scale without cutting corners.

The Blackbird XXL gives producers a way to meet those demands head-on. It takes the guesswork and the handwork out of blunt production. That means no more delays caused by hand-rolling teams, no more production lines held up by tipping inconsistencies, and no more inconsistent wrap application that leads to product loss or poor burns.

Instead, producers can launch a true blunt line with the same confidence and throughput they expect from joint SKUs. That opens the door to new market segments, creative collaborations, and meaningful differentiation.

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The Blunt Future Is Brand-Forward

Blunts are a vibe. They’re bold, expressive, and built to stand out. The brands that embrace automation now can design SKUs that reflect that energy. That means seasonal drops, glass-tipped collaborations, infused house brands, fresh product line extensions, and more.

With the Blackbird XXL, brands don’t have to choose between scale and craft. They can build a blunt line that’s efficient, premium, and ready for wherever the market goes next.

The First Blackbird XXL Machines Ship This Fall

RollPros is currently finalizing production on the first Blackbird XXL units, which will begin shipping mid-September. If your team is exploring a blunt line or looking to upgrade from hand-wrapping to full automation, now is the time to act. Space is limited, and early adopters will have a head start on launching bold, high-output SKUs before the next wave of competition.

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